The Full Automatic Wire Mesh Weaving Machine is a high-precision industrial solution engineered for the fabrication of specialized metal screens. By integrating a sophisticated PLC programmable control system with advanced servo motor technology, this machine ensures seamless coordination between cloth take-up and warp let-off, allowing for automatic weaving tension adjustment and real-time electronic monitoring for unmatched consistency.
Designed to meet the rigorous technical demands of the electronic and optoelectronic industries, this versatile system supports a wide range of materials, including stainless steel, iron, copper, aluminum, and silver. With its high-performance servo direct drive weft insertion and servo dobby mechanism, it delivers stable operation, low noise levels, and high-speed production, making it an essential asset for manufacturers of precision screen printing levels.
Detailed Parameters
| Weaving Diameter | PW: 8-600mm / DW: up to 2600mm | Mesh Range | ≤0.3mm to ≤0.6mm |
|---|---|---|---|
| Weaving Width | 1000mm, 1300mm, 1600mm, Max. 2500mm | Heddle Frames | 2, 4 or 5 frames |
| Main Drive Motor | 2.2kW / 3.0kW / 4.0kW | Weaving Speed | 60-120 T/min (up to 90 T/min for specific models) |
| Shedding Mechanism | Cam motion or AC Servo Dobby | Let-off/Take-up | Servo Motor + Reducer |
| Tension Control | Digital Display Control | Machine Height | 1200mm / 1650mm |
Key Advantages
PLC Intelligent Control
Advanced PLC system enables automatic tension adjustment and precise electronic display for optimized quality control.
High-Speed Production
Achieve efficient output with weaving speeds up to 120T/min without compromising structural integrity.
Multi-Material Compatibility
Seamlessly weave stainless steel, copper, aluminum, silver, and various metal alloys.
Servo Direct Drive
High-performance servo motors provide stable weft insertion, reducing vibration and mechanical wear.
Precision Engineering
Specifically designed for optoelectronic and electronic screen printing requirements with micron-level accuracy.
Low Noise Operation
Optimized mechanical design ensures a quiet working environment and improved operator safety.
Product Gallery
Management Platforms
Material Versatility
Effortlessly switch between silver, copper, and stainless steel wires for diverse product lines.
Automated Calibration
Servo-driven let-off and take-up systems reduce manual calibration time and human error.
Real-time Monitoring
Digital display interfaces provide immediate feedback on weaving tension and machine status.
Stability Control
Servo dobby technology ensures high precision and consistent pattern repeatability.
Flexible Scaling
Available in multiple weaving widths (up to 2500mm) to accommodate various production scales.
Low Maintenance
Direct drive systems minimize mechanical friction, extending the lifespan of core components.
Investment Return Comparison
| Metric | Conventional Machines | Full Automatic Servo Machine |
|---|---|---|
| Production Speed | Manual/Semi-Auto (Slow) | High-Speed (60-120 T/min) |
| Tension Accuracy | Manual Adjustment | Automatic PLC Control |
| Labor Requirement | High Skill/High Labor | Low Labor/Operator Based |
| Waste Rate | High due to inconsistency | Ultra-low precision weaving |
| Product Range | Limited Materials | Wide (Silver, Copper, Alloys) |
Frequently Asked Questions
The machine is designed for versatility and can weave various metal and alloy materials, including stainless steel, iron, copper, aluminum, and silver.
The PLC system controls the servo motors for the warp let-off and cloth take-up, ensuring the weaving tension is automatically adjusted and consistently maintained.
Yes, it is specifically engineered to produce precision metal mesh for special screen printing levels, meeting the strict technical requirements of the electronic and optoelectronic sectors.
Depending on the specific model configuration, the machine can support weaving widths of 1000mm, 1300mm, 1600mm, and up to a maximum of 2500mm.
Servo direct drive provides higher stability, greater precision in weft placement, faster operational speeds, and significantly lower noise compared to traditional mechanical drives.
Most models operate within a range of 60-120 T/min, though some specific high-precision configurations may operate between 60-90 T/min for optimal quality.
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