The Full Automatic Wire Mesh Weaving Machine represents the pinnacle of textile engineering for industrial metal mesh production. Engineered specifically for high-precision requirements, this system utilizes a sophisticated PLC programmable control architecture coupled with high-performance servo motor drive systems to ensure unparalleled stability and accuracy in every weave.
Designed to meet the rigorous technical standards of the electronic and optoelectronic industries, this machine excels in weaving precision metal mesh for special screen printing. Whether working with stainless steel, copper, aluminum, or silver alloys, the system provides a versatile solution for high-speed, low-noise production across a wide range of weaving widths and mesh densities.
Detailed Parameters
| Weaving Width | 1000mm / 1300mm / 1600mm / Max. 2500mm | Weaving Speed | 60-120 T/min (Standard) / 60-90 T/min (Heavy) |
|---|---|---|---|
| Compatible Materials | Stainless Steel, Iron, Copper, Aluminum, Silver & Alloys | Control System | PLC Programmable Control with Electronic Display |
| Drive Mechanism | High-performance Servo Direct Drive Weft Insertion | Shedding Mechanism | Cam Motion or AC Servo Dobby |
| Mesh Range | Up to ≤0.3mm / ≤0.35mm / ≤0.6mm (Model dependent) | Heddle Frames | 2, 4, or 5 Frames |
| Motor Power | 2.2kw / 3.0kw / 4.0kw | Tension Control | Servo Motor + Reducer with Digital Display |
Key Advantages
High-Precision Weaving
Achieve micron-level accuracy for screen printing applications in electronic and optoelectronic industries.
Automatic Tensioning
Servo-controlled cloth take-up and warp let-off realize automatic weaving tension adjustment.
Material Versatility
Seamlessly process various metal wires including silver, copper, and stainless steel alloys.
Intelligent Interface
PLC system with an electronic display allows for real-time monitoring and easy parameter modification.
Stable Operation
Servo dobby and direct drive weft insertion minimize vibration and ensure consistent quality.
Low Noise Output
Optimized mechanical design reduces operational noise while maintaining high production speeds.
Product Gallery
Management Platforms
Production Scheduling
Manage multiple weaving batches and material types within a single workflow.
Servo Calibration
Precision tuning of the servo motor for specific metal wire diameters.
Real-time Alerts
Instant notifications via PLC display for tension breaks or system errors.
Quality Tracking
Monitor mesh consistency and weaving speed for rigorous QC standards.
Inventory Sync
Track wire consumption rates against the total produced mesh length.
Energy Management
Optimize power usage of the 3.0/4.0kw motors for sustainable production.
Investment Return Comparison
| Performance Metric | Manual/Semi-Auto Looms | Full Automatic System |
|---|---|---|
| Production Speed | Low - Medium | High (Up to 120 T/min) |
| Labor Cost | High (Requires Skilled Ops) | Low (PLC Automated) |
| Product Consistency | Variable (Manual Tension) | Ultra-Stable (Servo Control) |
| Material Waste | Higher Scrap Rate | Minimized via Precision Feed |
| ROI Period | Extended | Accelerated via High Yield |
Frequently Asked Questions
This machine is highly versatile and can weave stainless steel, iron, copper, aluminum, silver, and various other metal alloy wires.
It employs a servo motor control system for both cloth take-up and warp let-off, allowing for automatic adjustment and digital display of weaving tension.
Yes, it is specifically designed for weaving precision metal mesh used in screen printing for electronic and optoelectronic applications.
Depending on the specific model configuration, the machine can accommodate weaving widths from 1000mm up to a maximum of 2500mm.
The integration of PLC control, servo dobby, and direct drive weft insertion results in higher precision, faster speeds, and significantly lower noise levels.
The machine offers flexibility with either Cam motion or an AC Servo Dobby shedding mechanism to suit different pattern requirements.
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