The Carbon Fiber Prepreg Machine is a high-precision industrial system designed to produce premium composite materials by integrating epoxy resin into carbon fibers through advanced high-pressure and high-temperature technology. By meticulously managing the coating, hot pressing, cooling, laminating, and coiling processes, this equipment ensures the creation of high-performance carbon fiber prepregs essential for aerospace, automotive, and sporting goods industries.
Engineered for industrial stability and precision, our machine features a sophisticated dual-station automatic edge searching system and integrated mold temperature control. With a focus on consistency and scalability, the equipment allows for precise control over immersion weight and mechanical speed, ensuring that every roll of prepreg meets the strictest international quality standards for structural composites.
Detailed Parameters
| Immersion Weight | 150-500g/㎡ | Immersion Width | 1270mm |
|---|---|---|---|
| Wheel Surface Width | 1200mm | Mechanical Speed | 1-20m/min |
| Roller Diameter | φ350mm (Solid heated metal) | Diameter Tolerance | ± 0.05mm (Cold & Thermal state) |
| Max Wheel Temp | 150 ℃ (With mold temp unit) | Max Wheel Pressure | 60 kg/cm |
| Power Supply | 3-phase 380V 50HZ | Pressure/Water Source | 7kg/cm² / 2-3kg/cm² |
Key Advantages
High Precision Control
Strict diameter tolerances of ± 0.05mm ensure uniform resin distribution and consistent material thickness.
Optimized Throughput
Adjustable mechanical speeds from 1-20m/min allow for flexible production scaling based on resin viscosity.
Advanced Thermal Mgmt
Dual outdoor cooling water systems (5-12℃ and 8-18℃) provide precise temperature stabilization.
Automatic Edge Alignment
Dual-station automatic edge searching for bidirectional cloth reduces waste and ensures perfect alignment.
Comprehensive Coating
Integrated compression impregnation devices ensure full penetration of resin into the carbon fiber bundles.
MES Ready Integration
Technical requirements are fully compatible with MES for digital factory management and traceability.
Product Gallery
Management Platforms
Material Feeding
Automatic unwinding of bidirectional carbon cloth with dual-station edge searching.
Thermal Control
Precision heating devices and mold temperature units for optimized resin viscosity.
Impregnation Process
Compression opening and impregnation wheels ensure uniform resin saturation.
Film Management
Integrated upper/lower PE film winding and release paper bonding systems.
Quality Tracking
Built-in meter counting devices for precise finished product roll tracking.
Electronic Control
Advanced drive systems compatible with MES technical requirements for smart production.
Investment Return Comparison
| Feature Metric | Standard Equipment | Our Advanced Machine |
|---|---|---|
| Production Stability | Moderate Variance | High Precision (± 0.05mm) |
| Edge Waste Rate | Manual Adjustment (High) | Automatic Searching (Low) |
| Thermal Efficiency | Single Cooling Loop | Dual Outdoor Cooling Systems |
| Process Integration | Disconnected Stages | Fully Integrated Coating-to-Coiling |
| Data Traceability | Manual Logging | MES Ready Digital Control |
Frequently Asked Questions
Carbon fiber prepreg is a composite made by impregnating carbon fibers with epoxy resin. It is manufactured through a series of processes including coating, hot pressing, cooling, laminating, and coiling using specialized high-pressure and high-temperature machinery.
The device automatically detects the edges of the bidirectional carbon fiber cloth during unwinding, ensuring the material remains perfectly centered throughout the impregnation process to minimize waste and ensure uniformity.
Dual systems (operating at 5-12℃ and 8-18℃) allow for separate, precise temperature control of different equipment sections, preventing resin premature curing and maintaining material stability.
Yes, the machine is designed with technical requirements specifically for MES (Manufacturing Execution System) integration, allowing for real-time monitoring and digital production management.
The mechanical speed is adjustable from 1 to 20 meters per minute, depending on the resin viscosity and the required immersion weight of the final product.
The wheel surface temperature can reach a maximum of 150 ℃, supported by a professional mold temperature unit to ensure optimal resin flow and bonding.
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