The Carbon Fiber Prepreg Machine is a high-precision industrial system designed to produce premium composite materials by integrating epoxy resin into carbon fibers using advanced high-pressure and high-temperature technology. By meticulously managing the processes of coating, hot pressing, cooling, laminating, and coiling, this equipment ensures the creation of high-performance carbon fiber prepregs essential for aerospace, automotive, and high-end sporting goods industries.
Engineered for consistency and industrial scalability, our machine features a sophisticated multi-stage production line. From automatic edge searching and bidirectional cloth unwinding to precise temperature control and synchronized cooling systems, every component is optimized to maintain strict material tolerances and ensure the uniform distribution of resin, delivering superior structural integrity and lightweight properties to the final composite product.
Detailed Parameters
| Immersion Weight | 150-500g/㎡ | Immersion Width | 1270mm |
|---|---|---|---|
| Wheel Surface Width | 1200mm | Mechanical Speed | 1-20m/min |
| Roller Diameter | φ350 (Cold state φ 400 ± 0.05mm) | Thermal Diameter Error | ± 0.05mm |
| Max Wheel Temp | 150 ℃ (with mold temperature unit) | Max Wheel Pressure | 60 kg/cm |
| Power Supply | 3-phase 380V 50HZ | Pressure Source | 7kg/cm² |
Key Advantages
High Precision Control
Strict diameter tolerances of ± 0.05mm ensure uniform pressure and consistent resin impregnation across the entire width.
Efficient Production
Adjustable mechanical speeds from 1-20m/min allow for flexible production rates based on material requirements.
Advanced Thermal System
Integrated mold temperature units capable of reaching 150℃ for optimal epoxy resin activation and bonding.
Dual Cooling Systems
Dual outdoor cooling water systems (5-12℃ and 8-18℃) ensure rapid and stable temperature stabilization.
Automatic Alignment
Dual-station automatic edge searching for bidirectional cloth ensures perfect alignment and reduces material waste.
MES Integration
Technical requirements are fully compatible with Manufacturing Execution Systems (MES) for smart factory tracking.
Product Gallery
Management Platforms
Material Handling
Integrated dual-station unwinding and winding for resin film, PE film, and release paper.
Thermal Management
Precise control of flat heating devices and mold temperature units for uniform curing.
Pressure Regulation
High-pressure impregnation devices operating up to 60 kg/cm for deep resin penetration.
Fluid Control
Synchronized chilled water systems for precise cooling of processed composite layers.
Quantitative Tracking
Digital meter counting devices for real-time monitoring of finished product length.
Electronic Control
Advanced drive and electronic control systems for seamless automation and MES connectivity.
Investment Return Comparison
| Metric | Standard Machine | Our Advanced System |
|---|---|---|
| Production Speed | Low / Manual | High (up to 20m/min) |
| Material Waste | High (Manual Alignment) | Low (Auto Edge Searching) |
| Consistency | Variable Resin Weight | Precise (150-500g/㎡) |
| Control Depth | Basic Analog | Full MES Integration |
| ROI Period | Longer | Accelerated via Efficiency |
Frequently Asked Questions
It is used to impregnate carbon fiber fabrics with epoxy resin under high temperature and pressure, creating a semi-cured composite material known as prepreg.
The dual-station automatic edge searching ensures that the carbon fiber cloth is perfectly aligned during unwinding, significantly reducing material waste and improving product uniformity.
Yes, the equipment is designed with technical requirements specifically for MES (Manufacturing Execution System) integration, allowing for digital tracking and control.
The machine provides two sets of outdoor cooling water systems with temperature ranges of 5℃-12℃ and 8℃-18℃ to ensure the resin is stabilized correctly.
The system supports an immersion weight range from 150g/㎡ up to 500g/㎡, depending on your specific material requirements.
The equipment requires a 3-phase 380V 50HZ power supply and a pressure source of 7kg/cm² for optimal operation.
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