Our professional Fiberglass Mesh Machine production line offers a comprehensive, integrated solution for the manufacturing of high-quality industrial mesh. By combining precision warping, high-density weaving, and advanced chemical coating processes, this system ensures a seamless transition from raw glass fiber yarn to finished, durable mesh products ready for market distribution.
Engineered for stability and high output, the equipment line incorporates intelligent control systems and magnetic powder braking to maintain uniform tension across all stages. Whether producing fine 14-mesh screens or heavy-duty industrial fabrics, our machinery delivers a flat surface, precise dimensions, and superior coating uniformity for maximum longevity and performance.
Detailed Parameters
| Warping Speed | 1200-1500 meters per hour | Warping Power | 7.5 KW |
|---|---|---|---|
| Weaving Speed | 135-165 times per minute | Weaving Power | 1.5 KW |
| Max Mesh Density | Up to 14 mesh per inch | Mesh Range | 10 10 to 2 2 mesh |
| Coating Temp | 180 - 200 Degrees Celsius | Warping Brake | Magnetic Powder Brake |
| Warping Size | L4m W1.75M H1.25m | Weaving Size | L4m W1.8M H1.45m |
Key Advantages
High Stability
Industrial-grade construction ensures vibration-free operation and consistent output quality over long production cycles.
High Automation
Integrated Hongke and Tiger King control systems minimize manual intervention and reduce operational errors.
Uniform Tension
Magnetic powder clutches and brakes ensure precise tension control, preventing yarn breakage and mesh distortion.
Precision Coating
Tension extrusion and precision glue trays guarantee an even application of coating across the entire fabric surface.
Energy Efficient
Optimized oven insulation and automatic temperature adjustment systems significantly reduce power and gas consumption.
Intelligent Safety
Equipped with photoelectric protection and infrared stop sensors to ensure operator safety and prevent material waste.
Product Gallery
Management Platforms
Yarn Management
Precise arrangement and tensioning of glass fiber yarn to provide consistent raw material flow.
Weaving Control
Advanced density adjustment allowing production from 2x2 to 14x14 mesh configurations.
Thermal Regulation
Dual-mode heating (Electric/Gas) with automated temperature control for optimal drying.
Tension Monitoring
Magnetic powder control systems ensure the fabric is evenly stressed during the winding phase.
Coating Uniformity
Tension extrusion technology ensures that glue is applied with absolute consistency.
Finishing Automation
Automatic flipping, winding, and photoelectric correction for a professional final product.
Investment Return Comparison
| Feature Metric | Traditional Equipment | Hongke Advanced Line |
|---|---|---|
| Production Efficiency | Moderate / Manual | High / Automated |
| Mesh Consistency | Variable Tension | Uniform Magnetic Control |
| Energy Consumption | High Heat Loss | Optimized Insulation |
| Waste Rate | Higher due to breaks | Low via Photo-Protection |
| Product Versatility | Fixed Density | Multi-range (2x2 to 14x14) |
Frequently Asked Questions
Through recent technological upgrades, our weaving machines can now achieve a maximum density of 14 mesh (14 mesh holes per inch), ensuring a high-quality, flat surface.
We utilize a specialized glue tray to control volume and a tension extrusion system after dipping, which ensures the coating is uniform across the entire width of the mesh fabric.
The oven is designed with dual control flexibility, supporting both electric heating and natural gas heating to suit your local energy availability and cost requirements.
The warping machine is equipped with photoelectric protection and infrared stop sensors to automatically halt operation in case of emergencies or yarn breaks.
Yes, the equipment is highly versatile and can produce a wide range of mesh specifications, ranging from 1010 down to 22 mesh.
We use a 10kg magnetic powder control system, tension inflation axes, and photoelectric correction to ensure the winding is neat, efficient, and damage-free.
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