Our professional Fiberglass Mosquito Net Machine line offers a comprehensive, integrated solution for producing high-quality invisible window screens. By combining advanced PVC coating, precision warping, and high-efficiency weaving technologies, this production line ensures a seamless transition from raw glass fiber yarn to finished, durable mesh products that meet rigorous international standards for tensile strength and aesthetics.
Designed for industrial-scale manufacturing, the system integrates a high-temperature shaping coating machine and a precision quality inspection unit. This ensures every meter of mesh exhibits a flat surface, clear texture, and square mesh architecture, providing manufacturers with a competitive edge in the fiberglass screen market through increased production efficiency and superior product consistency.
Detailed Parameters
| Warping Machine Speed | 800-1200 meters per hour | Warping Brake System | 63kg Magnetic Powder Brake |
|---|---|---|---|
| Weaving Speed | 135-165 times per minute | Weaving Control | Tiger King Electric Control |
| Coating Machine Power | 220 KW | Coating Production Rate | 2000-2200 meters per hour |
| Yarn Coating Output | 800 kg per 24 hours | Yarn Coating Power | 18 KW |
| Inspection Width | 2 Meters | Inspection Capacity | Supports 8 Weaving Machines |
Key Advantages
Enhanced Durability
PVC resin coating increases tensile and flexural strength, ensuring a gloss, rounded finish for long-lasting usage.
High Production Rate
Optimized coating and weaving speeds maximize daily output, significantly reducing production cycle times.
Superior Mesh Flatness
Upgraded weaving technology produces a flat mesh surface with a clear, square texture for a premium appearance.
Advanced Control
Equipped with Hongke and Tiger King control systems for precision operation and high stability.
Strict Quality Control
Integrated inspection machinery monitors length and density in real-time to ensure zero-defect shipments.
Operational Simplicity
Single-spindle control and automated warping systems reduce labor costs and simplify operator training.
Product Gallery
Management Platforms
Raw Material Prep
Precision PVC coating and winding to prepare high-strength glass fiber yarn.
Warp Tensioning
Uniform winding via magnetic powder brakes to ensure consistent weaving tension.
Precision Weaving
High-speed electronic weaving creating square, invisible window screen mesh.
Thermal Bonding
High-temperature oven shaping to bond warp and weft for maximum flatness.
Automated Inspection
Digital monitoring of mesh density and length to ensure quality standards.
System Integration
Fully synchronized workflow from yarn coating to the final inspection stage.
Investment Return Comparison
| Metric | Manual/Semi-Auto Line | Our Automated Line |
|---|---|---|
| Daily Output | Low / Inconsistent | High (Up to 2200m/h) |
| Mesh Quality | Variable Texture | Square & Flat Texture |
| Labor Requirement | High Manual Input | Low (Single Control) |
| Waste Rate | Higher due to tension gaps | Minimal via Precision Warping |
| ROI Period | Slow due to inefficiency | Rapid via High Volume |
Frequently Asked Questions
Not necessarily. While we provide high-efficiency PVC coating machines, you can choose to purchase pre-coated fiberglass yarn directly if you prefer to streamline your facility.
Our warping machine uses a 63kg magnetic powder brake and precise arrangement orders to ensure warp tension is perfectly uniform, preventing distortions during weaving.
It uses electric heating to bond warp and weft yarns together, which significantly increases the strength, durability, and overall flatness of the finished window screen.
Yes, our Mesh Quality Inspection Machine is designed with high capacity and can supply and monitor the output of up to 8 weaving machines simultaneously.
The upgraded technology in our weaving machines ensures a highly precise square mesh and clear texture, which minimizes visual obstruction and creates the "invisible" effect.
Power varies by module: the yarn coating machine is 18KW, warping is 15KW, weaving is 1.5KW, and the thermal shaping oven is 220KW.
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