Our advanced Carbon Fiber Prepreg Machine is a high-precision industrial system engineered to produce premium composite materials by integrating epoxy resin onto carbon fibers using sophisticated high-pressure and high-temperature technology. By meticulously managing the coating, hot pressing, cooling, laminating, and coiling processes, this equipment ensures the production of high-performance carbon fiber prepregs tailored for aerospace, automotive, and high-end sporting goods industries.
Designed for industrial scalability and consistency, the machine features a comprehensive automated workflow—from dual-station automatic edge searching to precise resin film application. With rigorous tolerance controls on heated metal rollers and integrated mold temperature units, our system guarantees uniform resin distribution and structural integrity, enabling manufacturers to achieve superior material properties with maximum production efficiency.
Detailed Parameters
| Immersion Weight | 150-500g/㎡ | Immersion Width | 1270mm |
|---|---|---|---|
| Mechanical Speed | 1-20m/min | Wheel Surface Width | 1200mm |
| Roller Diameter | φ350 (Cold state φ400 ± 0.05mm) | Thermal Diameter Error | ± 0.05mm |
| Max Wheel Temp | 150 ℃ (With mold temperature unit) | Max Wheel Pressure | 60 kg/cm |
| Power Supply | 3-phase 380V 50HZ | Pressure Source | 7kg/cm² |
Key Advantages
High Precision
Strict diameter tolerances of ± 0.05mm ensure perfectly uniform material thickness and quality.
Efficient Throughput
Adjustable mechanical speeds from 1-20m/min to optimize production based on material specs.
Thermal Stability
Integrated mold temperature units provide consistent heat up to 150℃ for optimal resin bonding.
Advanced Automation
Dual-station automatic edge searching minimizes waste and eliminates manual alignment errors.
Dual Cooling Systems
Outdoor cooling water systems (5-12℃ and 8-18℃) ensure precise temperature control.
MES Ready
Technical requirements are fully compatible with Manufacturing Execution Systems (MES) for smart factory integration.
Product Gallery
Management Platforms
Unwinding Control
Dual-station automatic edge searching for seamless carbon fiber cloth feeding.
Thermal Management
Precision control over flat heating devices and mold temperature units.
Resin Application
Automated resin film paper roll-up and down for precise impregnation.
Pressure Regulation
High-pressure compression impregnation devices for optimal resin penetration.
Cooling Control
Integrated two-stage outdoor cooling systems for rapid material stabilization.
Electronic Drive
Advanced drive and electronic control systems supporting full MES synchronization.
Investment Return Comparison
| Comparison Metric | Traditional Manual Line | Our Automated Prepreg Line |
|---|---|---|
| Production Speed | Low / Inconsistent | High (Up to 20m/min) |
| Material Waste | High (Manual Edge Trim) | Low (Automatic Edge Search) |
| Thickness Tolerance | ± 0.5mm - 1.0mm | Ultra-precise ± 0.05mm |
| Quality Consistency | Operator Dependent | System Controlled / Stable |
| Labor Cost | High (Manual Handling) | Low (Fully Automated) |
Frequently Asked Questions
It is designed to impregnate carbon fiber fabrics with epoxy resin using high-pressure and high-temperature technology, creating a semi-finished composite material known as prepreg.
Uniformity is achieved through precision-ground heated metal rollers with a tolerance of ± 0.05mm and a controlled compression impregnation device.
Yes, the machine includes technical requirements related to MES (Manufacturing Execution Systems), allowing for full digital monitoring and control.
The system provides two sets of outdoor cooling water systems: one operating between 5℃ - 12℃ and another between 8℃ - 18℃ to stabilize the prepreg.
The process utilizes carbon fiber yarn/cloth, epoxy resin, release paper, and PE films to create the final composite roll.
The wheel surface temperature can reach a maximum of 150℃, supported by a dedicated mold temperature unit.
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