Our high-performance Fiberglass Mesh Machine series provides a complete, integrated solution for the professional production of industrial fiberglass mesh. By combining advanced warping, precision weaving, and efficient coating technologies, this system ensures a seamless workflow that converts raw fiberglass yarn into high-strength, durable mesh fabrics suitable for various industrial applications.
Engineered for maximum productivity and stability, our machinery utilizes state-of-the-art control systems to maintain strict tension requirements and uniform coating distribution. From the initial winding of the warp shaft to the final automated packaging, every stage is optimized to reduce waste, lower energy consumption, and deliver a superior flat-surface finish with exceptional mesh density.
Detailed Parameters
| Warping Speed | 1200-1500 meters per hour | Weaving Speed | 135-165 times per minute |
|---|---|---|---|
| Max Mesh Density | 14 mesh (holes per inch) | Mesh Range | 10 10 to 2 2 mesh |
| Warping Power | 7.5 KW | Weaving Power | 1.5 KW |
| Coating Temp | 180-200 Degrees Celsius | Warping Weight | 1.5 tons (excl. yarn rack) |
| Weaving Weight | 1.75 tons | Control System | Hongke / Tiger King Electric |
Key Advantages
High Stability
Engineered for industrial-grade durability, ensuring consistent performance during long-term high-speed operations.
High Automation
Integrated Hongke control systems reduce manual intervention and minimize human error across the production line.
Uniform Tension
Magnetic powder brakes and clutches ensure precise warp tension for a neat, professional fabric arrangement.
Flat Mesh Surface
Technological upgrades allow for high-density weaving (up to 14 mesh) with a perfectly flat and uniform surface.
Precision Coating
Tension extrusion and precise temperature control guarantee uniform glue application and efficient drying.
Energy Efficiency
Optimized insulation and automatic adjustment systems in the oven significantly reduce power and gas consumption.
Product Gallery
Management Platforms
Warp Shaft Management
Precise arrangement and tension control for raw fiberglass yarn winding.
Weaving Control
Advanced density adjustment for mesh ranging from 22 to 1010.
Glue Tray Regulation
Precise control of glue volume and uniformity during the dipping process.
Oven Thermal Control
Automatic temperature adjustments (180-200°C) for optimal drying.
Winding Integration
Active winding control to ensure fabric is stressed evenly without damage.
Safety Monitoring
Photoelectric protection and infrared stops for maximum operator safety.
Investment Return Comparison
| Feature | Standard Equipment | Hongke Professional Series |
|---|---|---|
| Production Speed | Moderate / Manual | High-Speed / Automated |
| Mesh Uniformity | Variable Density | High Precision (up to 14 mesh) |
| Energy Cost | High (Basic Heating) | Low (Insulated Auto-Control) |
| Labor Requirement | High Manual Input | Low (Integrated Control System) |
| Product Waste | Higher Due to Tension Loss | Minimal (Magnetic Powder Control) |
Frequently Asked Questions
Our upgraded weaving machines can achieve a maximum density of 14 mesh (14 mesh holes per inch), ensuring a high-quality, flat surface finish.
We utilize a specialized glue tray to control the amount of glue and implement tension extrusion after dipping to ensure the coating is perfectly uniform across the mesh.
The oven is versatile and supports two control methods: electric heating and natural gas heating, both integrated with an automatic energy-saving system.
The warping machine is equipped with photoelectric protection and infrared stop sensors to ensure the safety of the operators during production.
Yes, the weaving machine is highly flexible and can produce various mesh sizes ranging from 1010 down to 22 mesh.
We use 10kg magnetic powder control combined with tension inflation axes and active winding integrated control to ensure the fabric is evenly stressed and undamaged.
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