Our professional Fiberglass Mesh Machine series provides a comprehensive, end-to-end production solution for high-performance industrial mesh. Integrating advanced warping, precision weaving, and automated coating technologies, this system is engineered to transform raw glass fiber yarn into durable, high-quality mesh fabrics with exceptional structural integrity and surface uniformity.
Designed for industrial-scale efficiency, the production line features a modular approach including a high-stability Warping Machine, a high-density Weaving Machine, and an energy-efficient Coating Machine. With the integration of the Hongke control system and precise magnetic powder braking, manufacturers can achieve superior tension control and consistent mesh density, ensuring a premium final product that meets rigorous international standards.
Detailed Parameters
| Warping Speed | 1200-1500 meters per hour | Weaving Speed | 135-165 times per minute |
|---|---|---|---|
| Max Mesh Density | Up to 14 mesh (holes per inch) | Mesh Range | 10 10 to 2 2 mesh |
| Warping Power | 7.5 KW | Weaving Power | 1.5 KW |
| Warping Weight | 1.5 tons (excluding rack) | Weaving Weight | 1.75 tons |
| Oven Temperature | 180-200 degrees Celsius | Control System | Hongke / Tiger King Electric |
Key Advantages
High Stability
Engineered for continuous industrial operation with robust frames and precise magnetic powder clutches to minimize vibration.
High Automation
Integrated photoelectric protection and infrared stop systems ensure a seamless, low-intervention production workflow.
Uniform Tension
Advanced tension extrusion and magnetic powder control ensure consistent yarn arrangement and flat mesh surfaces.
Precise Control
The Hongke control system allows for meticulous adjustments of winding and weaving parameters for maximum quality.
Energy Efficient
The coating oven utilizes automatic adjustment systems and high-grade insulation to reduce heat loss and energy costs.
High Output
Optimized winding speeds and high-frequency weaving cycles maximize daily production capacity for large-scale orders.
Product Gallery
Management Platforms
Yarn Arrangement
Ensures warp yarn is evenly wound onto shafts with precise tension requirements before weaving.
Density Modulation
Technological upgrades allowing for densities up to 14 mesh holes per inch for specialized fabrics.
Safety Monitoring
Photoelectric protection and infrared sensors prevent material waste and ensure operator safety.
Thermal Regulation
Dual heating options (electric/gas) with precise 180-200°C control for optimal glue curing.
Coating Uniformity
Tension extrusion after glue dipping ensures a perfectly even coating across the entire mesh surface.
Integrated Winding
Automatic flipping and winding with photoelectric correction for neat, damage-free rolls.
Investment Return Comparison
| Feature | Standard Machine | Our Advanced System |
|---|---|---|
| Production Speed | Moderate | High (1500m/h Warp) |
| Mesh Density | Basic | High Precision (up to 14 mesh) |
| Energy Usage | High Waste | Optimized (Insulated Oven) |
| Waste Rate | Manual Error Prone | Low (Photoelectric Correction) |
| Operational Cost | High Labor | Low (High Automation) |
Frequently Asked Questions
Through our recent technological upgrades, our weaving machines can achieve a maximum density of 14 mesh holes per inch, producing a very flat and high-quality surface.
We utilize a specialized glue tray to control volume and employ tension extrusion immediately after dipping to ensure the coating is perfectly uniform across the mesh.
Our ovens are versatile and support two control methods: electric heating and natural gas heating, depending on your facility's energy infrastructure.
The warping machine is equipped with photoelectric protection and infrared stop sensors to ensure a safe working environment and prevent material damage.
Yes, our weaving machines are highly flexible and can produce a wide range of mesh sizes, from 10 10 down to 2 2 mesh.
We use active winding integrated control with 10kg magnetic powder control and tension inflation axes to ensure the fabric is evenly stressed and not damaged during winding.
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