Our premium Stainless Steel Wire Mesh Weaving Machine is an industrial-grade solution engineered for precision and versatility. Featuring a fully integrated PLC control system, this equipment allows operators to adjust mesh parameters freely, ensuring the production of high-quality industrial screens with unmatched consistency and accuracy.
Designed to handle a diverse range of materials—from stainless steel and copper to specialized plastics and asbestos—this machine is built for durability and high-performance output. Whether you are producing plain weave or complex four-shaft twill patterns, our weaving solution provides the structural stability and technical flexibility required for modern textile and filter manufacturing.
Detailed Parameters
| Weaving Width | 1000 to 2000mm (Reinforced for large widths) | Wire Diameter | Up to 0.6mm |
|---|---|---|---|
| Weaving Types | Plain, Four-shafts Twill, Special Five-shafts | Wire Materials | SS, Iron, Copper, Brass, Bronze, Alum, Plastic |
| Picking Speed | Adjustable via Frequency Converter | Drive System | Electromagnetic Motor (~950 r.p.m.) |
| Beaming Speed | Approx. 25m/min (82ft) | Stopping Devices | Integrated Warp and Weft Sensors |
| Electrical Specs | Primary: 220V AC 50Hz / Secondary: 24V | Reed Slot | 7mm and 10mm (1.1mm thickness plate) |
Key Advantages
PLC Precision Control
Full PLC integration enables effortless adjustment of mesh sizes, reducing setup time and human error.
High-Speed Efficiency
Electromagnetic motor drive combined with frequency control optimizes picking speed for maximum throughput.
Material Versatility
Compatible with stainless steel, spring steel, copper, and synthetic materials for diverse product lines.
Advanced Weaving Patterns
Supports plain weave, four-shaft twill, and specialized five-shaft configurations for complex mesh.
Enhanced Stability
Specialized reinforcement for wide-width weaving ensures minimal vibration and high tension accuracy.
Smart Safety Stops
Automatic warp and weft stopping devices prevent material waste and ensure product perfection.
Product Gallery
Management Platforms
Production Scheduling
Optimize your weaving batches and material usage through integrated scheduling.
Parameter Calibration
Quickly calibrate wire diameter and mesh density via the PLC interface.
Real-time Monitoring
Immediate alerts for warp or weft breakage to minimize downtime.
Maintenance Alerts
Scheduled reminders for clutch lubrication and belt inspections.
Inventory Tracking
Manage your raw wire stock and finished mesh rolls effectively.
Quality Assurance
Standardize output specifications across different shifts for consistent quality.
Investment Return Comparison
| Feature Comparison | Traditional Loom | Our PLC Weaving Machine |
|---|---|---|
| Setup Speed | Manual & Slow | Automated & Rapid |
| Material Waste | High (Manual Stops) | Ultra-Low (Auto-Stop) |
| Pattern Flexibility | Limited / Hard to Change | High (Plain to 5-Shaft) |
| Labor Cost | High Skilled Labor Req. | Reduced Operator Effort |
| Output Consistency | Variable | High Precision (PLC) |
Frequently Asked Questions
The machine is highly versatile and supports iron, stainless steel, spring steel, copper, brass, bronze, aluminum, plastic, and asbestos.
This weaving machine can process wire diameters up to 0.6mm, depending on the specific mesh chart requirements.
Yes, it supports plain weaving, four-shafts twill (with extra equipment), and special five-shafts technical patterns.
The picking speed is adjustable and controlled via a frequency converter, allowing for precise operational tuning.
The machine is equipped with automatic stopping devices for both warp and weft to ensure production quality and safety.
The standard weaving width ranges from 1000mm to 2000mm, with specialized strengthening available for larger width requirements.
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