Our professional PE, PPE, and PET Insect Window Screen Machine is a high-performance integrated production system designed for the precision manufacturing of durable insect-proof netting. By combining advanced extrusion, precision wire drawing, and high-efficiency weaving technology, this system ensures the production of screens with superior strength, optimal roundness, and consistent fineness, meeting the strictest industrial standards for window screening.
Engineered for 24/7 continuous operation, the production line streamlines the entire process from plastic melting and wire stretching to final weaving. With a robust design and variable frequency control, the machinery allows for precise adjustments in mesh hole size and yarn thickness, providing manufacturers with the flexibility to produce a wide range of screen specifications while maintaining maximum output and structural integrity.
Detailed Parameters
| Wire Drawing Dimensions | 25m (L) x 2m (H) x 1.5m (W) | Main Motor Power | 11 kW (Variable Frequency) |
|---|---|---|---|
| Traction System | 1.5 kW Variable Frequency / 7 Rods | Extruder Type | Screw 65 Type w/ Electromagnetic Heating |
| Heating Capacity | Hot Water Tank 24 kW / Electromagnetic 10 kW | Production Capacity | 1.1 Tons per 24 Hours (Up to 5 Tons Design) |
| Design Total Power | 63 kW | Weaving Machine Size | 6m (L) x 1.8m (W) x 1.8m (H) |
| Beating Frequency | 130-150 times per minute | Mesh Hole Range | 50-6 mesh, 10 silk, 60 silk |
Key Advantages
Enhanced Strength
Precision stretching devices ensure the wire has superior bending resistance and structural strength for long-term use.
24/7 Production
Designed for industrial-scale output, capable of running continuously to maximize your daily tonnage.
Precision Weaving
Advanced technological upgrades ensure a perfectly flat net surface with consistent mesh hole sizes.
Variable Control
Equipped with variable frequency motors for precise speed regulation and tension control.
Versatile Material
Fully compatible with PE, PPE, and PET polymers to create a variety of specialized window screens.
Uniform Tension
High-precision warping ensures warp yarn is evenly arranged, preventing defects during the weaving process.
Product Gallery
Management Platforms
Extrusion Control
Manage electromagnetic heating and screw speed to ensure optimal plastic melting.
Tension Regulation
Precise control of the warping machine to maintain neat warp yarn arrangement.
Frequency Monitoring
Real-time adjustment of the 11kW and 1.5kW variable frequency motors.
Temperature Sync
Integrated monitoring of the 24kW hot water tank and cooling systems.
Output Tracking
Track daily production tonnage from drawing to final weaving.
Mesh Customization
Quickly switch between 230, 330, 430, and 540 type configurations.
Investment Return Comparison
| Performance Metric | Traditional Machinery | Our Advanced System |
|---|---|---|
| Daily Output | Low Stability | 1.1 - 5 Tons / 24h |
| Mesh Consistency | Manual Adjustment | Precision Flat Surface |
| Power Efficiency | Fixed Speed Motors | Variable Frequency Control |
| Material Versatility | Single Polymer | PE / PPE / PET Compatible |
| Production Speed | Standard Rate | 130-150 Beating/Min |
Frequently Asked Questions
The machine is specifically engineered to handle PE (Polyethylene), PPE, and PET polymers, ensuring high-quality wire extrusion and weaving for all three materials.
While standard production is approximately 1.1 tons per 24 hours, the system is designed with a power capacity to support up to 5 tons of production.
Mesh size is managed through the selection of weaving machine models (230 to 540 type) and precise wire drawing, producing holes from 50-6 mesh, 10 silk, and 60 silk.
The warping machine evenly wraps PE fibers onto the warp axis with specific tension, ensuring the loom receives a neat arrangement of yarn for a defect-free weave.
Yes, it features a 24kW hot water tank, 10kW electromagnetic heating, and an integrated cold water supply to control the plastic extrusion process.
The system uses a combination of variable frequency motors (ranging from 1.5kW to 11kW) and a total design power of 63kW to ensure energy efficiency and stability.
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