Our professional Stainless Steel Wire Mesh Weaving Machine is an industrial-grade solution engineered for precision and versatility. Featuring full PLC control, this equipment allows operators to adjust mesh parameters freely, ensuring maximum flexibility for diverse production requirements in the textile and industrial filter sectors.
Designed for high-performance output, the machine supports multiple weaving patterns, including plain and twill, while accommodating a wide array of materials from stainless steel and copper to specialized plastic asbestos. Its robust construction and precision drive system make it the ideal choice for manufacturers seeking consistency and scalability in wire mesh production.
Detailed Parameters
| Weaving Width | 1000 to 2000mm (Reinforced for large widths) | Wire Diameter | Up to 0.6mm |
|---|---|---|---|
| Weaving Types | Plain, 4-shafts Twill, Special 5-shafts | Compatible Materials | Iron, Stainless Steel, Copper, Brass, Aluminum, etc. |
| Control System | Full PLC Control Equipment | Picking Speed | Adjustable via frequency converter |
| Drive System | Electromagnetic motor (~950 r.p.m.) | Beaming Speed | Approximately 25m/min (82ft) |
| Stopping Devices | Equipped on both Warp and Weft | Power Supply | Primary 220V AC (50Hz) / Secondary 24V |
Key Advantages
Full PLC Precision
Advanced PLC integration enables seamless adjustment of any mesh size, reducing manual error and setup time.
Variable Speed Control
Picking speed is freely adjustable through frequency modulation to match different wire material tensions.
Multi-Material Versatility
Compatible with a vast range of metals and polymers including spring steel, bronze, and plastic asbestos.
Advanced Weaving Patterns
Supports plain weaving and complex four-shaft twill or five-shaft technical weaves for specialized mesh.
Enhanced Stability
Features friction clutch with three V-belts and optional geared flywheel clutch for power return.
Safety Monitoring
Integrated warp and weft stopping devices prevent fabric defects and minimize material waste.
Product Gallery
Management Platforms
Production Scheduling
Optimize your weaving workflow by scheduling different mesh patterns via the PLC interface.
Parameter Calibration
Rapidly calibrate wire diameter and tension settings to ensure zero-defect production.
Real-time Alerts
Instant notifications through warp and weft stopping devices to ensure quality control.
Speed Optimization
Dynamic frequency adjustment allows for energy-efficient operation across varying workloads.
Material Inventory
Manage multiple spool types from stainless steel to aluminum within a single machine setup.
Maintenance Tracking
Monitor drive motor and clutch wear to schedule preventive maintenance and reduce downtime.
Investment Return Comparison
| Feature | Standard Weaving Machine | PLC-Controlled Machine |
|---|---|---|
| Setup Time | High (Manual) | Low (Automated) |
| Mesh Precision | Variable | High Consistency |
| Material Waste | Moderate | Minimal (Auto-stop) |
| Production Speed | Fixed | Variable/Optimized |
| Labor Cost | High Requirement | Lower (Simplified) |
Frequently Asked Questions
The machine is highly versatile and supports iron, stainless steel, spring steel, copper, brass, bronze, aluminum, and even plastic asbestos.
The full PLC control allows for the free adjustment of any mesh size and pattern, significantly reducing manual setup time and increasing precision.
This equipment can handle wire diameters up to 0.6mm. Please refer to our detailed chart for specific diameter range accuracy.
Yes, in addition to plain weaving, the machine can be equipped for four-shafts twill and special five-shafts technical weaving.
The weaving width ranges from 1000mm to 2000mm, with additional strengthening available for larger width requirements.
Yes, it is equipped with professional stopping devices on both the warp and weft to ensure the machine stops immediately if a break occurs.
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